Big Bear Choppers is recalling 351 MY 2004-2005 Venom and Devil’s Advocates Choppers and MY 2005 Sled Choppers motorcycles.
Some motorcycles may have inadequate weld penetration between the neck, backbone, and down tubes of the frame. High loads created when riding on rough road surfaces, structural modification made to the frame by owners, and/or failure to maintain the specified torque setting of the top motor mount may cause the affected welds to crack. The welded area could break without warning resulting in neck separation and front-end collapse. This could result in a crash. Dealers will inspect and maintain the proper torque of the top motor mount or modify the frame as necessary.
The recall began on March 26, 2008. Owners may contact Big Bear Choppers at 1-909-878-4340.
My View
The remedy for poor weld penetration in this recall is stated as inspecting the weld and maintaining the proper torque of the top motor mount or to modify the frame as necessary
This remedy sounds fine to most consumers but I don’t think it is realistic or safe.
Proper weld inspection is done by die penetrant, magnetic particle inspection or x ray.
Big Dog dealers do not have this type of equipment and they are not certified to perform the weld inspections.
If the weld is found to be defective they would modify the frame?
Again Big Dog dealers do not have a frame weld jig and are not certified to perform the weld repairs.
That leaves the owner and dealer with the “maintain proper torque of the top motor mount”.
I can’t imagine how the NTSB bought off on this as a fix for the problem. Sure proper motor mount torque is important to maintaining rigidity between the backbone and down tube but it is not a fix for inadequate weld penetration.
The owner manual for Big Bear Choppers states:
2. Frame and Swing arm is warranted against cracks or breaks for the duration of ownership by the original purchaser.
(ref: http://www.bigbearchoppers.com/bikes/BBC_2006manual_LR.pdf
Why don’t they have responsibility for replacing or repairing the frame?
This warranty also means that the unsuspecting 2nd owner of the bike has no rights to claim against Big Bear Choppers when the neck snaps off the frame.
There needs to be an outcry from all riders to hold Big Bear Choppers responsible for poor workmanship that could lead to injury or death. And to make the NTSB aware that the remedy is not going to prevent the likely defect from occurring.
The forums are buzzing about this issue. Here is a link to an owner’s photo of his Big Bear Chopper. This is not a pretty picture:
http://rides.webshots.com/photo/2192249970076244200pMEjnw
It sure seems to me like the problem is being white washed with a load of bull and someone is going to get hurt.Ted
Tags: Motorcycles // 3 Comments »